Sustainable custom rollstock film
High-performing flexible packaging films engineered for automated form-fill-seal (FFS) lines. Custom printed and laminated to your exact barrier specifications, our rollstock delivers maximum line speeds, sealing performance, and material efficiency for high-volume operations.
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Format directory
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Format selection
Optimise your automated packaging line
What should you consider first?
Machine compatibility: Is your machinery a Horizontal Form-Fill-Seal (HFFS), Vertical Form-Fill-Seal (VFFS), flow wrapper, or automated pouch-making line?
Seal profile & temperature: What dwell time, seal temperature, and hot-tack strength are required to maintain high line speeds without seal failure?
Barrier requirements: What level of moisture, oxygen, light, or aroma protection does your product require to achieve target shelf life?
Core & roll dimensions: Confirm roll outer diameter (OD), inner core size, web width, and wind direction to ensure seamless loading onto your unwind stands.
How to choose the right rollstock material?
It comes down to three operational factors: your filling machinery, your barrier requirements, and the recovery infrastructure in your destination markets.
Choose PCR or mono-PE rollstock if:
- Carbon footprint reduction is your primary sustainability metric.
- You require high-speed VFFS or autobagger performance with high puncture resistance.
- You need moisture and oxygen barrier for coffee, pet food, or dry goods. For liquid formats, speak to us about the right barrier structure for your application.
Choose compostable rollstock if:
- Certified compostable packaging is central to your brand positioning.
- You are packing dry foods, snacks, or dry organic produce. Compostable rollstock is not compatible with liquid or wet-fill applications.
- You have confirmed home or industrial composting infrastructure exists in your target markets. The end-of-life benefit depends on the pack reaching a compatible compost environment.
Choose barrier paper rollstock if:
- A natural, tactile paper feel on flow-wrapping lines is a priority for your brand.
- Your product requires light-to-medium barrier protection in a dry application.
- Paper recyclability matters to your customers. Recyclability depends on coating type and destination market; speak to us about what's achievable for your specific structure.
Why Grounded
Custom sustainable rollstock engineered for impact
Automated line performance, built for high-speed production
Grounded rollstock films are engineered to run on high-speed automated packaging machinery. Our Wastemade PCR films maintain consistent slip, hot tack, and tensile strength at full line speeds. We confirm the right spec for your unwind stand, web width, and seal profile before production begins.
Material-agnostic, data-driven sustainability
We don’t take a one-size-fits-all approach to sustainable flexible packaging. Using Scope, our proprietary Packaging LCA tool, we show structure by structure where environmental impact sits and what genuinely moves the needle. From post-consumer recycled (PCR) content to mono-material recyclability and certified compostable films, we engineer the optimal structure for your equipment and sustainability goals.
Certified sustainable supply chain, end to end
All Grounded rollstock films carry full chain-of-custody certifications: GRS for recycled content, FSC for paper-containing structures, and TÜV OK Compost for certified compostable structures. You get verified carbon metrics and auditable claims for every production run.
Global compliance & regulatory claims
Navigate international packaging regulations and Extended Producer Responsibility (EPR) requirements with confidence. Grounded food-grade rollstock films comply with FDA and EU food-contact standards, backed by verified Declarations of Compliance (DoC) for the exact markets you distribute to.
Customer proof
Rollstock made with Grounded
Frequently asked questions
What machinery is Grounded rollstock film compatible with?
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Our rollstock films are engineered to your machine specification, confirmed before production begins. Formats we regularly supply include Vertical Form-Fill-Seal (VFFS), Horizontal Form-Fill-Seal (HFFS), flow wrappers, automated pouch-making lines, and autobagger equipment. Tell us your machine make and model and we will confirm compatibility.
Can recycled-content (PCR) rollstock run at high line speeds?
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Yes. Our PCR PE films are formulated to match virgin resin tensile strength, slip coefficient, and hot-tack performance, typically allowing high-volume operators to maintain standard line speeds without machinery adjustments, confirmed per spec before production.
What barrier options are available on rollstock films?
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We supply custom laminated structures from low-barrier single-layer films through to high-barrier mono-material structures incorporating EVOH, which provides strong protection against oxygen, moisture, and aroma transfer. Where light exclusion is also required, metallised structures are available. Speak to us about the right barrier combination for your product and shelf life.
Is Grounded rollstock film food-safe and FDA/EU compliant?
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Yes. All food-grade rollstock structures comply with FDA and EU food-contact regulations. We provide a Declaration of Compliance and certified testing documentation for your technical team prior to production. Note that DoCs cover the specific structure ordered: if your programme involves multiple structures, each is documented separately.
What is the minimum order quantity (MOQ) for custom printed rollstock?
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Rollstock MOQ depends on web width, material structure, and print method. Rotogravure is the standard print method for film rollstock, with minimums set in printed metres per design, confirmed on the quote for your specific web width and structure. Rollstock is a high-volume supply format. If you are testing a new structure or line speed, we can supply unprinted sample rolls first.
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Build rollstock for your packaging line
Tell us about your product, barrier requirements, machinery specs, and target order volumes. Our flexible packaging specialists will help engineer the ideal film structure for your line.
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