Beauty & personal care packaging

Sustainable beauty & personal care packaging

Refill pouches for liquids, resealable pouches for powders and salts, and sachets for samples. Personal care actives can react with the wrong material, so we match structure to formulation, with recyclable and compostable options where the product allows.

Up to 70%

Post-consumer recycled content

100%

Customisable with zero off-the-shelf limitations

Certified

Soft-plastics recyclable & compostable pouches
Customer stories

Used by leading beauty brands

From haircare refills to powders, balms and sample sachets, our customers come to Grounded because beauty packaging is both a brand surface and a barrier challenge, and they want actives protected and the pack looking premium without guessing at material compatibility.

Oneka
Unpaste
Oribe
Tropic
See More Customer Stories
Why Grounded

Matched to the formulation, built for the brand

Personal care actives can react with the wrong packaging, and exposure to air, light and moisture degrades product quality. We spec the structure around your formulation: recyclable PCR for liquids and refills, certified compostable for dry beauty within 1kg, with print and finish that hold up on a premium shelf.

Matched to your formulation

Structures specified around actives and product type, drawing on real R&D so the pack protects the product from filling to customer.

Protection from air, light and moisture

High-barrier structures and, where needed, light exclusion protect actives so customers receive the product at full quality.

A premium brand surface

Full custom print, finishes, windows and shaping turn every pouch and sachet into a premium brand moment.

Packaging

Products and specifications available

Refill pouches for liquids, resealable pouches for powders and salts, and sachets for samples and single-use. Every format is a brand surface as much as a pack.

Spout pouch

Spout pouch

Recyclable spout pouch

+

  • Post-consumer recycled content
  • Suitable for liquids, oils and cosmetics
  • Mono-material recyclable
  • Gravure printing: 10,000 units
  • Digital printing: 5,000 units
View product →
Stand up pouch

Stand up pouch

Recyclable stand up pouch

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  • Carbon reduction
  • Mono-material recyclable
  • Fully customisable
  • Gravure printing: 10,000 units
  • Digital printing: 5,000 units
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Compostable stand up pouch

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  • Made from plants
  • Certified compostable
  • Fully customisable
  • Gravure printing: 10,000 units
  • Digital printing: 5,000 units
View product →

Paper recyclable stand up pouch

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  • FSC Certified recycled paper
  • Kerbside recyclable
  • Fully customisable
  • Gravure printing: 10,000 units
  • Digital printing: 5,000 units
View product →
Flat bottom pouch

Flat bottom pouch

Recyclable flat bottom pouch

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  • Carbon reduction
  • High barrier to oxygen and moisture
  • Fully customisable
  • Gravure printing: 10,000 units
  • Digital printing: 5,000 units
View product →

Compostable flat bottom pouch

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  • Made from plants
  • Certified compostable
  • Fully customisable
  • Gravure printing: 10,000 units
  • Digital printing: 5,000 units
View product →
Flat pouch

Flat pouch

Recyclable flat pouch

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  • Carbon reduction
  • Mono-material recyclable
  • Fully customisable
  • Gravure printing: 10,000 units
  • Digital printing: 10,000 units
View product →

Compostable flat pouch

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  • Made from plants
  • Certified compostable
  • Fully customisable
  • Gravure printing: 10,000 units
  • Digital printing: 10,000 units
View product →
Pillow pouch

Pillow pouch

Pillow pouch

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  • Compostable or recyclable
  • Carbon reduction
  • Fully customisable
  • Gravure printing: 10,000 units
  • Digital printing: 5,000 units
View product →
Materials, impact & price

Sustainable materials with verified impact

Personal care actives can react with the wrong packaging, and exposure to air, light and moisture degrades product quality, so the structure has to be matched to your formulation. Recyclable PCR carries liquids and refills; dry beauty opens up certified compostable, with the print and finish to hold up on a premium shelf.

We engineer structures specified around your actives, then work with you to find the right sustainable spec for your product, your format and the market you sell into. You see the options together: the materials, their impact data and the price per unit, all in one conversation. No hidden trade-offs and no golden ticket, just informed decisions based on evidence.

Wastemade

Recyclable PCR laminate

The defensible option for liquids and refills that works across your full weight range. Recyclable via #4 stream (LDPE) soft-plastics collection, containing up to 70% recycled content.

Recyclable via soft-plastics collection
GRS
Up to 70% Recycled content
Plantmade

Recyclable bio-based laminate

Derived from sugarcane ethanol, our bio-based recyclable laminate offers significant carbon reduction and reduced reliance on fossil fuels.

Recyclable via soft-plastics collection
ASTM D6866
Up to 20% bio-based materials.
Plantmade

Home or industrially compostable laminate

For dry beauty such as powders, bath salts and masks, up to 1kg. Home or industrially compostable where infrastructure exists.

Compostable
BPI / TUV / ABA
Certified Home or Industrially compostable options

Scope

See the full picture with Scope sustainability reporting & footprint calculator

Three labeled layers of material stacked, top layer showing faint GORE-TEX text.home compostable laminate pouch data breakdown showing renewable materials, virgin fossil fuel reliance and material circularity scoreHome compostable laminate pouch with a total carbon footprint of 4,896 kg CO2e and cost $0.0435 per unit.

The third-party verified system providing real-time carbon footprint, material circularity and end-of-life data for the optimal outcome. Carbon, recycled content, end-of-life and price per unit for each material, modelled for your format. Decide on the evidence, in one conversation.

Talk to us to see your options, impact, and price →

Manufacturing certifications

Every claim, independently verified

The certifications on each material meet globally recognised standards for sustainability, traceability and safety. These are the standards Grounded holds as a business, so the partner behind your packaging stands up to the same scrutiny as the pack.

Compliance

Stay ahead of regulations

Stay ahead of tightening global packaging regulations.

Carbon data and reporting built in, not bolted on.

Meet and exceed Extended Producer Responsibility (EPR) obligations with confidence.

Verified label with -42% carbon footprint and 87% recycled materials bars, compliance with EU and UK standards.

Fulfilment

Fulfilment pathways that work for businesses

Choose the fulfilment pathway that works for your business. Whether you need speed, storage or supply-chain integration, we have a model to suit.

Direct delivery

We manufacture, ship and deliver straight to your door — cost-efficient and turnkey. Ideal if you already have storage. Lock in annual volume deals to push unit costs lower.

Stacked cardboard boxes and plastic containers inside the back of a truck ready for delivery.

Storage and drawdown

Your stock, our global warehouses. We hold, manage and release inventory as you need it, smoothing cash flow and freeing up space. Self-serve portal for orders, tracking and billing.

Warehouse aisle with tall shelves stocked with boxes and pallets on the floor under a high ceiling.

Vendor direct supply

We position your packaging next to your third-party manufacturers. Vendors pull direct through a dedicated portal, or buy from us outright — shrinking lead times and simplifying your supply chain.

Aerial view of trucks parked in designated spots beside a large warehouse building.
globe icon with a downward arrow on blue background

Global operations supported by world leading technology

Order dashboard showing open orders, production, transit, stock units, and next delivery date April 1, 2025.

Customer portal

Gain complete visibility and control

A single workspace to manage the entire packaging lifecycle. Monitor inventory, track shipments, manage delivery locations and review order activity in real time, while we partner with you on a leaner, faster, more sustainable supply chain.

Dashboard

Dashboard

Orders and shipments

Orders & shipments

Products

Products

Impact

Impact

Compliance

Compliance

Analytics

Analytics

Got beauty packaging questions? Here's the answers.

What's the most sustainable packaging for beauty and personal care?

It depends on the product. For liquids and refills, recyclable mono-material PE pouches with up to ~70% post-consumer recycled content (GRS certified) are the defensible choice. For dry beauty, powders, bath salts, masks up to 1kg, certified home or industrially compostable laminates open up. Every option comes with verified carbon and end-of-life data so the claim on your pack survives scrutiny.

Can beauty packaging be compostable?

Yes, for dry products: powders, bath salts, masks and solid formats up to 1kg run in certified home compostable (PBS-based) or industrially compostable (PLA-based) laminates, certified by TÜV, BPI or ABA. Compostable films are moisture-sensitive by design, so they're not suitable for liquid formulations, oils or high-humidity products, for those, recyclable PCR is the honest recommendation.

Will the packaging react with my product's active ingredients?

Not if it's specified correctly, that's exactly what we engineer for. Actives like vitamin C and moisture-hungry ingredients demand structures matched to your formulation's OTR and WVTR targets, with a food-grade virgin sealant layer between recycled content and your product, migration-tested to FDA and EU standards. We can validate with printed samples and support accelerated stability testing before you commit to production.

Can you make refill pouches and sample sachets?

Yes, resealable spout pouches from 200ml to 2 litres are the refill workhorse for shampoo, body wash and liquid personal care, engineered with burst-tested seams and leak-proof spouts. For sampling and single-use, flat pouches and pillow sachets carry the same print quality at minigram sizes. Refill pouches also pack flat: 10,000 pouches fit where 10,000 bottles never could.

What are your minimum order quantities?

MOQs start at 6,000 units with digital printing, built for multi-SKU beauty ranges and product launches, and 10,000 units for rotogravure at scale. Spout pouches carry a one-off spout mould fee, flagged at quote stage. Fully printed sample runs are available first.

Ready for beauty packaging that protects and sells?

Refill pouches, resealable pouches and sachets in recycled and certified compostable options, matched to your formulation and built for the shelf.

Request a quote