Apparel & fashion packaging

Sustainable apparel & fashion packaging

Garment bags and mailers built to carry your brand from warehouse to wardrobe. Recycled film, compostable and FSC paper across retail and shipping weights, so the piece arrives protected and the unboxing does the brand work.

100%

Post-consumer recycled, GRS-certified film

39%

Lower carbon vs equivalent virgin LDPE

100%

Customisable surfaces for premium branding
Customer stories

Used by leading apparel brands

The unboxing is part of the product. We build garment bags and mailers that protect the piece in transit and turn every delivery into a brand moment, in recycled and paper-based options matched to the way you ship.

Bombas
Babyboo
Vuori
Modibodi
Petal & Pup
Incu
Bec + Bridge
Mister Zimi
Beginning Boutique
Silk Laundry
Panic Panties

Bombas wanted to cut virgin plastic out of its shipping packaging without losing durability in the post. We moved their range onto 100% recycled poly mailers, reducing reliance on virgin fossil-fuel plastic across their e-commerce supply chain.

100% Recycled LDPE

Replaced virgin LDPE with recycled content in the new poly mailers.

39% lower carbon

Estimated reduction in packaging carbon footprint versus an equivalent virgin-LDPE mailer, per comparative Scope lifecycle assessment.
Read case study
See More Customer Stories
Why Grounded

Packaging that survives the network and lifts your brand

From lightweight garment bags to premium mailers, our packaging is built to survive the courier network and arrive representing your brand. Recycled, compostable and paper options, performance-matched to how you ship, so the more sustainable choice never costs you protection or print quality.

Certified materials, proven impact

Recyclable mailers with up to 100% post-consumer recycled content, plus home compostable and FSC paper options, all performance-matched and backed by first-party carbon and end-of-life data on every order.

Packaging as a marketing channel

Entirely custom poly mailers and on-demand print turn every parcel into a brand surface. Every parcel gets opened every time so you can arrive on the doorstep in your best.

Lower total cost at scale

Consolidate production and freight, produce at volume and pay as you ship. On the volume you ship most, that means a sharper unit price and a lower carbon footprint at the same time.

Packaging

Products and specifications available

Garment bags and mailers, matched to how you ship and sell, across retail and shipping weights. Choose the material and format that suits your supply chain.

Garment bags

Garment bags

Recycled poly bag

+

  • Available with up to 100% PCR content
  • Sustainable supply chain
  • Fully customisable
  • Gravure printing: 100,000 units
View product →

Compostable poly bag

+

  • Home + industrial compostable
  • Fully customisable
  • Durable and transparent
  • Gravure printing: 10,000 units
View product →

Recycled flat open bag

+

  • Available with up to 100% PCR content
  • Food contact certified
  • Gravure printing: 100,000 units

View product →

Compostable flat open bag

+

  • Home + industrial compostable
  • Fully customisable
  • Food contact certified
  • Gravure printing: 10,000 units
  • Digital printing: 5,000 units
View product →

Recyclable glassine paper bag

+

  • Made from FSC Certified recycled paper
  • Kerbside recyclable
  • Semi-transparent and durable
  • Flexographic printing: 50,000 units
View product →
Poly mailer

Poly mailer

Recycled mailer bag

+

  • Available with up to 100% PCR content
  • Fully customisable
  • Gravure printing: 100,000 units
View product →

Compostable mailer bag

+

  • Home + industrial compostable
  • Fully customisable
  • Durable and water resistant
  • Gravure printing: 10,000 units
View product →
Padded mailer

Padded mailer

Recycled bubble mailer

+

  • Up to 80% PCR content
  • Fully customisable
  • Significantly carbon reduction
  • Gravure printing: 100,000 units
View product →

Compostable bubble mailer

+

  • Suitable for home and industrial composting
  • Made from plants
  • Full customisable with paper or film outer
  • Gravure printing: 10,000 units
View product →
Paper mailer

Paper mailer

Flexible paper mailer

+

  • FSC Certified recycled paper
  • Kerbside recyclable
  • Durable and water-resistant
  • Gravure printing: 50,000 units
View product →

Paper padded mailer

+

  • FSC Certified recycled paper
  • Kerbside recyclable
  • Up to 100% PCR content
  • Gravure printing: 50,000 units
View product →

Flat bottom paper mailer

+

  • FSC Certified recycled paper
  • Kerbside recyclable
  • Rigid, durable and waterproof
  • Flexographic printing: 50,000 units
View product →
Flat bottom mailer

Flat bottom mailer

Flat bottom paper mailer

+

  • FSC Certified recycled paper
  • Kerbside recyclable
  • Rigid, durable and waterproof
  • Flexographic printing: 50,000 units
View product →
Expandable paper mailer

Expandable paper mailer

Expandable paper mailer

+

  • FSC Certified recycled paper
  • Kerbside recyclable
  • Rigid, durable and waterproof
  • Flexographic printing: 50,000 units

View product →
Fan folded mailer

Fan folded mailer

Fan folded mailer

+

  • Available with up to 100% PCR content
  • Fully customisable
  • Gravure printing: 100,000 units
View product →
Autobagger mailer

Autobagger mailer

Autobagger mailer

+

  • Available with up to 100% PCR content
  • Fully customisable
  • Gravure printing: 100,000 units
View product →
Materials, impact & price

Sustainable materials with verified impact

Apparel can use the highest recycled-content films available, so your sustainability story leads without costing you protection or print quality.

We design garment bags and mailers built for the realities of modern shipping. By matching a custom spec to your pieces, fulfillment setup, and target markets, we help you weigh materials, carbon impact, and exact unit costs side-by-side. You get zero hidden trade-offs, just clear evidence and total control over your footprint.

Wastemade

Recyclable PCR film

100% post-consumer recycled content, recyclable mono-material via soft-plastics collection. A reliable choice across the weights you ship most.

Recyclable via soft-plastics collection
GRS
100% Recycled content
Plantmade

Compostable film

Home or industrially compostable. Available up to 1kg.

Compostable
OK Compost Home / DIN CERTCO
Certified home or industrially compostable
Papermade

Paper recyclable

FSC Certified recycled paper, kerbside recyclable, rigid, durable and water-resistant.

Recyclable
FSC
Kerbside recyclable

Scope

See the full picture with Scope sustainability reporting & footprint calculator

Three labeled layers of material stacked, top layer showing faint GORE-TEX text.home compostable laminate pouch data breakdown showing renewable materials, virgin fossil fuel reliance and material circularity scoreHome compostable laminate pouch with a total carbon footprint of 4,896 kg CO2e and cost $0.0435 per unit.

The third-party verified system providing real-time carbon footprint, material circularity and end-of-life data for the optimal outcome. Carbon, recycled content, end-of-life and price per unit for each material, modelled for your format. Decide on the evidence, in one conversation.

Talk to us to see your options, impact, and price →

Manufacturing certifications

Every claim, independently verified

The certifications on each material meet globally recognised standards for sustainability, traceability and safety. These are the standards Grounded holds as a business, so the partner behind your packaging stands up to the same scrutiny as the pack.

Compliance

Stay ahead of regulations

Stay ahead of tightening global packaging regulations.

Carbon data and reporting built in, not bolted on.

Meet and exceed Extended Producer Responsibility (EPR) obligations with confidence.

Verified label with -42% carbon footprint and 87% recycled materials bars, compliance with EU and UK standards.

Fulfilment

Fulfilment pathways that work for businesses

Choose the fulfilment pathway that works for your business. Whether you need speed, storage or supply-chain integration, we have a model to suit.

Direct delivery

We manufacture, ship and deliver straight to your door — cost-efficient and turnkey. Ideal if you already have storage. Lock in annual volume deals to push unit costs lower.

Stacked cardboard boxes and plastic containers inside the back of a truck ready for delivery.

Storage and drawdown

Your stock, our global warehouses. We hold, manage and release inventory as you need it, smoothing cash flow and freeing up space. Self-serve portal for orders, tracking and billing.

Warehouse aisle with tall shelves stocked with boxes and pallets on the floor under a high ceiling.

Vendor direct supply

We position your packaging next to your third-party manufacturers. Vendors pull direct through a dedicated portal, or buy from us outright — shrinking lead times and simplifying your supply chain.

Aerial view of trucks parked in designated spots beside a large warehouse building.
globe icon with a downward arrow on blue background

Global operations supported by world leading technology

Order dashboard showing open orders, production, transit, stock units, and next delivery date April 1, 2025.

Customer portal

Gain complete visibility and control

A single workspace to manage the entire packaging lifecycle. Monitor inventory, track shipments, manage delivery locations and review order activity in real time, while we partner with you on a leaner, faster, more sustainable supply chain.

Dashboard

Dashboard

Orders and shipments

Orders & shipments

Products

Products

Impact

Impact

Compliance

Compliance

Analytics

Analytics

Got apparel packaging questions? Here's the answers.

What's the most sustainable option for apparel mailers and garment bags?

For apparel, 100% post-consumer recycled poly is usually the most sustainable choice: it's the lowest-carbon option, it's recyclable through soft-plastics collection, and because garment packaging has no food-contact requirement it can run the maximum recycled content available. GRS transaction certificates verify the claim on every order. Certified home compostable and FSC paper alternatives are available where your market or brand positioning calls for them.

Can I get garment bags and mailers with recycled content?

Yes. Garment bags, poly bags and mailers are all available in up to 100% post-consumer recycled LDPE, GRS certified at transaction level. That covers your whole packaging chain: many fashion brands fix their outbound mailers but leave inbound supplier polybags in virgin plastic. We supply both, including supplier drawdown programmes where your garment factories order certified bags directly through one portal.

What's the difference between a poly bag, a garment bag and a mailer?

A poly bag is a lightweight single-layer bag (20-40 microns) used to protect individual garments through the supply chain. A garment bag is a poly bag specified for apparel: sized to the folded garment, with resealable or permanent adhesive closures. A mailer is a heavier bag (60-micron baseline) engineered to survive the courier network as outer transit packaging. Garment bags protect the piece; mailers carry the brand to the doorstep.

Do your apparel bags include suffocation-warning perforations?

Yes. Poly bags and garment bags can be produced with printed suffocation warnings in the required languages and sizes, plus ventilation perforation holes, to meet US state requirements and major retailer compliance standards. We confirm the exact warning specification for each market you sell into during artwork setup.

What are your minimum order quantities for garment bags and mailers?

MOQs start at 100,000 units for poly bags, garment bags and mailers, and 50,000 units for paper formats.

Ready for packaging that protects the piece and sells the brand?

Garment bags, poly bags and mailers in recycled, compostable and paper options, performance-matched to fashion. Trusted by Modibodi, Vuori, and Incu.

Request a quote