eCommerce packaging

Sustainable eCommerce packaging

Certified, performance-matched mailers that carry your brand from dispatch to the doorstep. Recycled film and FSC paper across the weights you ship most, so choosing the more sustainable option never costs you protection or print quality.

100%

Post-consumer recycled, GRS-certified mailers

39%

Lower carbon vs equivalent virgin LDPE

Performance-matched

For hand-packing & automated bagging lines
Customer stories

Used by leading eCommerce brands

From fast-scaling DTC brands to established operators, our customers come to Grounded because the mailer is the first thing their customer touches, and they want a partner who treats it that way.

Happy Returns
Bombas
Babyboo
Vuori
Modibodi
Petal & Pup
Incu
Bec + Bridge
Mister Zimi
Beginning Boutique
Silk Laundry

Bombas wanted to cut virgin plastic out of its shipping packaging without losing durability in the post. We moved their range onto 100% recycled poly mailers, reducing reliance on virgin fossil-fuel plastic across their e-commerce supply chain.

100% Recycled LDPE

Replaced virgin LDPE with recycled content in the new poly mailers.

39% lower carbon

Estimated reduction in packaging carbon footprint versus an equivalent virgin-LDPE mailer, per comparative Scope lifecycle assessment.
Read case study
See More Customer Stories
Why Grounded

Packaging that survives the network and lifts your brand

Mailers built to survive the courier network and represent your brand at the doorstep, matched to the way you ship. From 100% post-consumer recycled film, soft-plastics recyclable, to FSC-certified kerbside-recyclable paper.

Certified materials, proven impact

Recyclable mailers with up to 100% PCR content, to certified home compostable and FSC paper options. Performance-matched and backed by first-party carbon and end-of-life data on every order.

Packaging as a marketing channel

Entirely custom poly mailers and on-demand print turn every parcel into a brand surface. Every parcel gets opened every time so you can arrive on the doorstep in your best.

Lower total cost at scale

Consolidate production and freight, produce at volume and pay as you ship. On the volume you ship most, that means a sharper unit price and a lower carbon footprint at the same time.

Packaging

Products and specifications available

Every format is built for the realities of fulfilment, from hand-packed mailers to fully automated auto-bagging lines. Choose the material, then the format that fits how you ship.

Poly mailer

Poly mailer

Recycled mailer bag

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  • Available with up to 100% PCR content
  • Fully customisable
  • Gravure printing: 100,000 units
View product →

Compostable mailer bag

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  • Home + industrial compostable
  • Fully customisable
  • Durable and water resistant
  • Gravure printing: 10,000 units
View product →
Padded mailer

Padded mailer

Recycled bubble mailer

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  • Up to 80% PCR content
  • Fully customisable
  • Significantly carbon reduction
  • Gravure printing: 100,000 units
View product →

Compostable bubble mailer

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  • Suitable for home and industrial composting
  • Made from plants
  • Full customisable with paper or film outer
  • Gravure printing: 10,000 units
View product →
Paper mailer

Paper mailer

Flexible paper mailer

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  • FSC Certified recycled paper
  • Kerbside recyclable
  • Durable and water-resistant
  • Gravure printing: 50,000 units
View product →

Paper padded mailer

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  • FSC Certified recycled paper
  • Kerbside recyclable
  • Up to 100% PCR content
  • Gravure printing: 50,000 units
View product →

Flat bottom paper mailer

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  • FSC Certified recycled paper
  • Kerbside recyclable
  • Rigid, durable and waterproof
  • Flexographic printing: 50,000 units
View product →
Expandable paper mailer

Expandable paper mailer

Expandable paper mailer

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  • FSC Certified recycled paper
  • Kerbside recyclable
  • Rigid, durable and waterproof
  • Flexographic printing: 50,000 units

View product →
Fan folded mailer

Fan folded mailer

Fan folded mailer

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  • Available with up to 100% PCR content
  • Fully customisable
  • Gravure printing: 100,000 units
View product →
Autobagger mailer

Autobagger mailer

Autobagger mailer

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  • Available with up to 100% PCR content
  • Fully customisable
  • Gravure printing: 100,000 units
View product →
Materials, impact & price

Sustainable materials with verified impact

Choose from 100% post-consumer recycled poly mailers, certified home or industrial compostable mailers or FSC paper alternatives.

We engineer mailers built for transit, then work with you to find the right sustainable spec for your products, your fulfilment setup and the markets you ship to. You see the options together: the materials, their impact data and the price per unit, all in one conversation. No hidden trade-offs and no golden ticket, just informed decisions based on evidence.

Wastemade

Recyclable PCR film

Crafted from 100% PCR LDPE and fully GRS certified, our most popular eCommerce material. Recyclable via soft-plastics collection, a durable, tear-resistant choice built for high-volume shipping.

Recyclable via soft-plastics collection
GRS
100% Recycled content
Plantmade

Compostable film

Home or industrially compostable available for up to 1kg.

Compostable
OK Compost Home / DIN CERTCO
Certified home or industrially compostable
Papermade

Paper recyclable

FSC Certified recycled paper, kerbside recyclable, rigid, durable and water-resistant.

Recyclable
FSC
Kerbside recyclable

Scope

See the full picture with Scope sustainability reporting & footprint calculator

Three labeled layers of material stacked, top layer showing faint GORE-TEX text.home compostable laminate pouch data breakdown showing renewable materials, virgin fossil fuel reliance and material circularity scoreHome compostable laminate pouch with a total carbon footprint of 4,896 kg CO2e and cost $0.0435 per unit.

The third-party verified system providing real-time carbon footprint, material circularity and end-of-life data for the optimal outcome. Carbon, recycled content, end-of-life and price per unit for each material, modelled for your format. Decide on the evidence, in one conversation.

Talk to us to see your options, impact, and price →

Manufacturing certifications

Every claim, independently verified

The certifications on each material meet globally recognised standards for sustainability, traceability and safety. These are the standards Grounded holds as a business, so the partner behind your packaging stands up to the same scrutiny as the pack.

Compliance

Stay ahead of regulations

Stay ahead of tightening global packaging regulations.

Carbon data and reporting built in, not bolted on.

Meet and exceed Extended Producer Responsibility (EPR) obligations with confidence.

Verified label with -42% carbon footprint and 87% recycled materials bars, compliance with EU and UK standards.

Fulfilment

Fulfilment pathways that work for businesses

Choose the fulfilment pathway that works for your business. Whether you need speed, storage or supply-chain integration, we have a model to suit.

Direct delivery

We manufacture, ship and deliver straight to your door — cost-efficient and turnkey. Ideal if you already have storage. Lock in annual volume deals to push unit costs lower.

Stacked cardboard boxes and plastic containers inside the back of a truck ready for delivery.

Storage and drawdown

Your stock, our global warehouses. We hold, manage and release inventory as you need it, smoothing cash flow and freeing up space. Self-serve portal for orders, tracking and billing.

Warehouse aisle with tall shelves stocked with boxes and pallets on the floor under a high ceiling.

Vendor direct supply

We position your packaging next to your third-party manufacturers. Vendors pull direct through a dedicated portal, or buy from us outright — shrinking lead times and simplifying your supply chain.

Aerial view of trucks parked in designated spots beside a large warehouse building.
globe icon with a downward arrow on blue background

Global operations supported by world leading technology

Order dashboard showing open orders, production, transit, stock units, and next delivery date April 1, 2025.

Customer portal

Gain complete visibility and control

A single workspace to manage the entire packaging lifecycle. Monitor inventory, track shipments, manage delivery locations and review order activity in real time, while we partner with you on a leaner, faster, more sustainable supply chain.

Dashboard

Dashboard

Orders and shipments

Orders & shipments

Products

Products

Impact

Impact

Compliance

Compliance

Analytics

Analytics

Got eCommerce packaging questions? Here's the answers.

What's the most sustainable mailer option for eCommerce?

There's no single most sustainable mailer, it depends on the waste infrastructure where your customers live. A 100% post-consumer recycled poly mailer is typically the lowest-carbon option and carries the strongest recycled-content claim in the category, backed by GRS transaction certificates. Certified home compostable mailers suit markets with weak soft-plastics collection, and FSC paper mailers are kerbside recyclable. We model all three with carbon and end-of-life data so you choose on evidence, not instinct.

Can I get mailers with 100% recycled content?

Yes, our poly mailers are available in 100% post-consumer recycled LDPE film, verified with GRS transaction certificates issued against your actual orders. Because mailers carry no food-safety requirement, eCommerce can run the highest recycled content in flexible packaging without compromising transit performance: our mailers run a 60µm baseline thickness built for the courier network.

What's the difference between poly mailers and paper mailers?

Poly mailers are lighter, lower-carbon and cheaper per unit, including under weight-based EPR fee schemes, and are recyclable through soft-plastics collection. Paper mailers are FSC-certified, kerbside recyclable, rigid and water-resistant, with a premium tactile finish. Poly protects better against moisture; paper offers the easiest end-of-life story for customers. Many brands run both, matched to product type and market.

What are your minimum order quantities for mailers?

Custom-printed poly mailer MOQs start at 100,000 units, and paper mailers at 6,000 units. At volume, consolidated production runs cut FOB costs by 20–30%, and our warehousing programme holds your stock onshore so you draw down and pay as you ship — no more lumpy packaging cash flow.

Are your mailers recyclable or compostable, and what happens at end of life?

Both options exist, and they're different products: recycled poly mailers are recyclable via soft-plastics collection; certified home compostable mailers break down in a home compost; FSC paper mailers go in kerbside recycling.

What are lead times, and can I get samples before I order?

Typical lead times are 6–10 weeks from artwork approval, depending on format and volume. We recommend sampling for any new format or material combination before you commit — contact us to arrange.

Ready to ship in packaging that performs?

Recycled, recyclable and paper-based mailers, performance-matched to the courier network.

Request a quote